Summer 2007 Newsletter
“We’ve shown over and over that self performing can have a direct and positive project impact. It’s a big part of what makes us a little different.”
— Mike Bolen, CEO/Chairman, McCarthy Building Companies, Inc.
What is self-perform?
Unlike a traditional broker of construction services, a self-performing general contractor is a builder. Self-performing general contractors use their own labor force to accomplish a portion of a construction project, particularly critical path components such as steel erection, concrete work, and carpentry. A self-performing contractor brings qualified labor, specialized equipment, and building expertise to a project. These enable the contractor to identify and solve construction challenges, offer scheduling flexibility and demand a level of quality and safety a typical contractor can’t. Only about 25 percent of general contractors self perform.
How does self-perform work?
A builder may contract with a client to self-perform work based on the cost of the work plus mark-up. Or, a builder can submit a bid to self-perform a portion of the work and also solicit competitive bids from the subcontractor community. Contractors who build projects away from their home base can offer self performance by partnering with a local firm that has this capability.
A builder mentality can save money.
Self-performing contractors are true builders. Because of this they have a hands-on understanding of what it takes to get a project built. If hired early in the design process, they can add valuable input to preliminary drawings while it is still economical to make changes. They can provide counsel about availability and cost of building materials and provide efficient alternatives. While a project is under construction, a self performer helps a project stay on budget, because they are active in the market and know the real costs for relevant work.
Self performance keeps you on schedule.
Using their own crews, a self-performing contractor can set safety standards and drive the schedule more effectively. This is especially critical if a project is fast track. Time typically required to procure and orient new subcontractors is minimized. As a builder, a self performer brings a clear understanding of the pace of superstructure construction, which translates directly into the accuracy of scheduling relevant work, establishing goals and keeping the entire team focused. Self performing critical path components can eliminate subcontractor delays, which are often difficult to make up later. In addition, with fewer layers of bureaucracy, self performance enables a contractor to execute change orders promptly and proactively drive the schedule.
Self performance drives quality.
By employing its own forces, a self-performing contractor can set the standard of craftsmanship put in place on a project. Contractors who self perform regularly spend years developing and training a strong crew of professional craftsmen and project managers whose approach to their work is in line with their own. By contrast, in a busy construction market a subcontractor may be too stretched to put their best people on all of their projects, and a broker will not be able to control these personnel choices.
“Together, we were able to map out strategies that maximize the impact of sustainable design, while meeting the owner’s goals.”
— Mark Herman, principal, NBBJ
Kaiser Permanente Oakland Medical Center
Oakland, California
McCarthy recently broke ground on Phase 1 of Kaiser Permanente’s Oakland Medical Center Replacement project. Upon completion in 2009, the 165,000-square-foot Broadway Medical Office Building will house a variety of medical services, state-of-the-art cancer care center, labs and educational classrooms. The design of the medical office building provides a healthy workplace through maximized natural light and a PVC- and mercury-free environment. The site is designed to treat storm water flows and includes the restoration of Glen Echo Creek. During construction, McCarthy is implementing an active recycling program and is working to maximize participation by small, local, diverse and women-owned businesses. The entire replacement of Kaiser Permanente’s flagship medical facility is to be completed in three phases. The second phase will include demolition of the existing medical building center and construction of the replacement hospital, a specialty medical office building and the central utility plant. The demolition of the current hospital and construction of the administrative building will make up the third phase.
ARCHITECT: NBBJ, San Francisco and Seattle.
“We trust McCarthy and value their leadership. This project is very important to the hospital and community, and I’m confident that McCarthy will deliver.”
— Waldo Romero, regional director, facility and construction, Providence Health & Services
Providence Saint Joseph Medical Center
Roy and Patricia Disney Cancer Center
Burbank, California
Set to begin construction in November 2007, the Roy and Patricia Disney Cancer Center will be one of the most advanced centers of its kind in the country. The Center will house two linear accelerators and one tomography device — equipment that will require McCarthy to build concrete vaults approximately two feet thick (with ceilings up to three feet thick). The 4-story, 57,500-square-foot moment frame structure, with an exterior skin of stucco and metal panels with a dual-pane glazing system, is within 8” on two sides of an existing parking structure and in close proximity of a medical office building. “Communication is, of course, the key — and McCarthy excels at that,” said the hospital’s Waldo Romero. Another interesting feature of the project is the ice tanks located atop the concrete vaults, which will help serve the building’s thermal energy storage system. McCarthy has worked with Providence Saint Joseph and its sister hospitals since 1996. Architect: SWA Architects, Pasadena, Calif.
“McCarthy has displayed a high level of collaboration while delivering an added value to the owner. They bring an innovative approach to project delivery.”
— Shelly Hayden, AIA, CSI, manager, airport architecture, Clark County Department of Aviation
McCarran International Airport
Satellite D
Las Vegas, Nevada
McCarran hosted a record 46.2 million passengers in 2006 — with that number expected to significantly increase in coming years. To help meet that demand, McCarthy is building a $109 million, 128,000-square-foot addition to the airport’s satellite D northwest wing, which will add nine gates to the facility. As part of the contract, McCarthy is also installing an arresting vehicle barrier system — the first one to be used at a U.S. commercial airport. The system is comprised of stationary, removable and retractable bollards positioned at all airport entrances, along with an array of wire rope cables strung around the property to protect the airside operations from extraneous vehicle traffic. Most recently, McCarthy has also been awarded a $153.7 million civil and foundation project for McCarran’s new Terminal 3. The satellite D addition is scheduled to be complete in fall 2008. Architect: Tate Snyder Kimsey Architects, Henderson, Nev.
“McCarthy’s coordination of resources and experience in a tactful manner has made this project a fine example of how to make a complex project seem simple.”
— Gary L. Moonshower, area engineer, Texas Department of Transportation
Interstate Highway 635 at Town East Boulevard
Mesquite, Texas
Construction is well underway on a $45 million roadway reconstruction project at IH-635 at Town East Boulevard in Mesquite, east of Dallas. In addition to handling all excavation, concrete and asphalt work, McCarthy is managing the four utility subcontractors on the job. For the first time in the Dallas/Fort Worth area, the Texas Department of Transportation (TxDOT) has entrusted this utility work to be included as part of the general contractor’s scope. The relocation of utility services was completed successfully in March 2007. “McCarthy has taken extra efforts to make this project come together smoothly,” commented TxDOT’s Gary Moonshower. “Bound by many inter-tangled utilities, next to a regional retail mall and an 8-lane highway, construction continues to be accomplished in an orderly manner without a loss in quality and safety.” Upon completion in December 2008, McCarthy will have constructed 63,000 square feet of bridge decking, 126,000 square yards of concrete paving, 184,000 cubic yards of dirt excavation and $5.5 million of asphalt work. Engineer: HNTB, Plano, Texas.
“Making the East Pavilion a reality required careful planning, dedication and hard work.
Now we’re ready to fulfill the vision of this commitment to our community.”
— Joan Magruder, president, Missouri Baptist Medical Center
Missouri Baptist Medical Center
East Pavilion
St. Louis, Missouri
Every department inside the newly completed East Pavilion has been designed to make this facility super responsive to St. Louis County residents’ healthcare needs. Constructed in just 22 months, the five-story, 150,000-square-foot, $49.7 million facility houses a larger Emergency Department with 20 private treatment rooms, and a four-bed Chest Pain Center. The Cancer Center grew from 20 to 26 infusion bays. A 10-bed cardiovascular surgery recovery area and a 16-bed progressive care unit are adjacent to surgery recovery. Finally, a Pediatric Care Center rounds out the services offered within the East Pavilion. The importance of family support is not lost on this facility. It is designed to keep family members close to their loved ones during treatment, and a healing garden creates an environment where patients and their families can rejuvenate mind, body and spirit. Architects: Ottolino Winters Hubner, St. Louis, in joint venture with Zimmer Gunsul Frasca Architects, LLP, Los Angeles, Calif.
“McCarthy’s performance on this project, their knowledge of Kaiser Permanente’s national building standards, and attention for quality and safety helped ensure that this facility was built on time and within budget.”
— Stephen Cox, facilities design and construction project manager, Kaiser Permanente, Atlanta
Kaiser Permanente Medical Center
Austell, Georgia
McCarthy recently completed construction of a 26,000-square-foot medical office building for Kaiser Permanente in Austell, marking the first Kaiser Permanente project for McCarthy’s Atlanta office. The two-story facility in suburban Atlanta includes radiology, pharmacy, laboratory facilities and minor procedure rooms. The facility also has 130 parking spaces. The newly-opened building is Kaiser Permanente’s first facility in Georgia that was built using an environmentally-conscious “green” design. Among the many green features, including PVC-free carpeting and flooring, thermoplastic polyolefin roofing, and water and energy conservation measures, metal shingles made from recycled steel were also used on the rear of the medical building. If Kaiser Permanente decides to expand this building in the future, these shingles can be removed and recycled or reused for other building materials. This spring, McCarthy began construction of two more medical office buildings for Kaiser Permanente in suburban Atlanta. They will be located in Buford and Lithonia. Architect: Perkins + Will, Atlanta.
“We are delighted to have McCarthy working as our partner in building the hospital of the future for Merced.”
— Robert McLaughlin, spokesperson, Mercy Medical Center Merced
Mercy Medical Center Merced
Merced, California
McCarthy is currently constructing the first phase of the Mercy Medical Center Merced. The new 266,000-square-foot hospital will consolidate two existing Catholic Healthcare West campuses, Dominican and Community. Designed to accommodate current capacity and future growth, the project is located next to the Mercy Cancer Center and includes a new 185-bed, seven-story tower. As part of the project, McCarthy is also constructing a new central utility plant and making nearly 16 acres of site improvements, including rerouting a canal. The medical center is scheduled to open in 2010.
McCarthy is helping Mercy Merced maximize the value of the hospital’s group purchasing relationship with their national purchasing partner Premier, Inc. McCarthy is the only builder in the United States with a national contract with Premier to provide construction management services to member hospitals like Mercy Merced. McCarthy’s unique purchasing expertise has delivered additional value to healthcare clients across the country. Architect: RBB Architects, Inc., Los Angeles.
“Minor areas of the design could be compromised given the fast schedule. McCarthy is making sure the client gets The Right Result.”
— Di Botejue, project manager, International Parking Design
The Irvine Company Fashion Island Parking
Newport Beach, California
Scheduled to be completed in time for the beginning of the holiday shopping season, the 376,444-square-foot Fashion Island parking structure will be built in six months. “That’s easily the shortest schedule we’ve ever faced for a structure of this size,” said McCarthy’s Al Carroll. “A great team and a great plan are required, and we’re confident we have both.” Obstacles for the 3-level, 1,081-space project include limited site access and the need to minimize impact to the world-class shopping and dining establishments immediately surrounding the project. “A major focus of our plan is to carefully build in such a way that our efforts are barely noticeable to the public”, said Carroll. Part of McCarthy’s plan is building the structure in two phases to overcome the site’s logistical challenges. McCarthy is currently building 22 parking structures in Southern California, and is also working on The Irvine Company’s Irvine Spectrum Center office and parking complex.
Architect: International Parking Design, Irvine, Calif.
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“McCarthy’s coordination of resources and experience in a tactful manner has made this project a fine example of how to make a complex project seem simple.”